Background — Rail track stretching into distance through green countryside. Recycled plastic sleepers visible beneath rails, distinct from traditional timber. Clean, modern infrastructure.
INFRASTRUCTURE COMPONENTS

Railway Sleepers

Recycled plastic railway sleepers for mainline, metro, and industrial rail applications. Durable, sustainable, maintenance-free.

Overview

Railway sleepers are a critical but often overlooked infrastructure component — supporting rail, maintaining gauge, and distributing train loads into the ballast for the entire service life of the track. Traditional timber sleepers decay, split, and leach chemicals into the environment, requiring cyclical replacement that disrupts operations and drives ongoing cost.

WireCo, through Lankhorst Engineered Products (EP), manufactures recycled plastic railway sleepers that eliminate the maintenance and environmental liabilities of timber — while matching or exceeding its structural performance. Lankhorst EP sleepers are made from post-consumer and post-industrial recycled plastic waste, transforming a disposal problem into a 50+ year infrastructure asset.

Installed on mainline railways, metro systems, and industrial rail networks across Europe and beyond, Lankhorst EP sleepers are approved by major rail authorities and backed by decades of in-track performance data.

Supporting visual — Close-up of a recycled plastic railway sleeper installed in ballast, rail fastening system visible. Sleeper surface texture showing recycled plastic material. Side-by-side contrast with a decaying timber sleeper would be ideal.

Key Challenges in Railway Sleepers

The problems WireCo products are engineered to solve.

Timber Sleeper Decay & Replacement Costs
Timber sleepers have a typical service life of 15–25 years before rot, splitting, and fastener pull-out require replacement. The cyclical cost of removal, disposal, and re-installation is a major burden on rail infrastructure budgets.
Chemical Leaching from Treated Wood
Creosote-treated timber sleepers leach chemicals into soil and groundwater over their service life. Disposal of end-of-life treated timber is classified as hazardous waste in many jurisdictions, adding cost and regulatory complexity.
Track Stability Under High-Speed Loads
Modern rail operations demand sleepers that maintain gauge accuracy and resist lateral movement under high-speed and heavy-axle-load conditions. Sleeper creep, splitting at fastener points, and loss of ballast grip all compromise track geometry.
Sustainability Mandates
Rail operators across Europe and globally face mandates to reduce carbon footprint, use recycled materials, and eliminate hazardous substances from infrastructure. Timber and concrete sleepers carry significant environmental costs across their lifecycle.

How WireCo Delivers

01
50+ Year Recycled Plastic Sleepers

Lankhorst EP railway sleepers are manufactured from recycled plastic using a proprietary process that produces a dense, homogeneous material immune to rot, insect attack, and moisture absorption. With a design life exceeding 50 years and zero maintenance requirements, they eliminate the cyclical replacement costs of timber.

02
Drop-In Timber Replacement

Lankhorst EP sleepers are designed as a direct dimensional replacement for standard timber sleepers — compatible with existing rail fastening systems, ballast profiles, and installation equipment. Rail operators can replace timber sleepers with recycled plastic on a like-for-like basis without track redesign or specialized tooling.

03
Proven Environmental Credentials

Each Lankhorst EP sleeper diverts approximately 60 kg of recycled plastic from landfill. The product contains no hazardous chemicals, produces no leachate, and is itself fully recyclable at end of life. Independent lifecycle assessments confirm a significantly lower carbon footprint compared to both timber and concrete alternatives.

Products for Railway Sleepers

Explore the specific products WireCo manufactures for rail infrastructure.

Product — Lankhorst EP recycled plastic railway sleeper, standard profile with fastener holes
Lankhorst EP Railway Sleepers
LANKHORST EP PRODUCTS

Recycled plastic sleepers for mainline, metro, and industrial rail applications.

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Product — Lankhorst EP FFU sleeper, fibre-reinforced foam urethane composite profile
Lankhorst EP FFU Sleepers
LANKHORST EP PRODUCTS

Fibre-reinforced foam urethane sleepers for switches, crossings, and special trackwork.

View Product
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Brands Serving Railway Sleepers

Lankhorst EP
Recycled plastic products for railway, marine, and industrial infrastructure applications.
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Need Help Selecting the Right Product?

Our application engineers specialize in railway sleeper solutions and can help you specify the right product for your track requirements.